The Threaded Necks Of Glass Defect Detects Containers With Visual Inspection System
Inspection principle
Glass jars and other containers for food products with screw tops can suffer many kinds of impact damage to the threaded neck. A wide range of chips, cracks, inclusions, and other defects can indicate the possibility of a glass chip within the jar, a potential poor seal when the lid is installed, or danger to the final consumer. Each jar must be inspected from above for defects before proceeding to filling and sealing. Even small defects in a food container can lead to consumer dissatisfaction, particularly since glass packaging is often used for more expensive luxury goods sold in smaller volumes.
The variety of types and locations of possible damage, along with the transparency, reflectivity, and luminance variation of the glass make it almost impossible for conventional machine vision to reliably identify defects while passing acceptable jar necks.
Inspection details
1. Bottle mouth inspection: bottle mouth sealing surface inspection, thread inspection
2. Bottle wall detection: detection of dirt on the inner and outer surfaces of the bottle wall, detection of wear and tear
3. Bottle bottom detection: bottle bottom dirt, cracks
4. Detection of residual liquid in the bottle: residual lye, residual oil, residual water
Detection details&Environmental requirements
| Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
| KVIS-C -SC11 | 1set | Bottle mouth | Black spots, stains, overlap, burrs, lack of material, etc. | ≥0.5mm | Qualified product 99.5% | 160 pcs/min |
| False detection is less than 0.5% |
| 1set | Bottom of the bottle | Black spots, stains,foreign material, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4 set | Upper area of the bottle | Black spots, stains,missing, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 4set | Lower area of the bottle | Black spots, stains, etc. | ≥0.5mm | Qualified product 99.5% |
| False detection is less than 0.5% |
| 1set | Outer bottom of the bottle | Black spots, stains | ≥0.5mm | 合Qualified product 99.5% |
| Hole | ≥1mm | Qualified product 99.5%
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| System operating parameters |
| Dimensions | 2.4×1.0×1.8(m) | Power and frequency | 220V 20A 50HZ |
| Total power | 3.5kw | Air pressure | 0.5~0.8MPa Purify and oil-free |
| Working temperature | -20℃ ~ 60℃ | Working humidity | Below 50% relative humidity |
| Sample diameter | 10mm-120mm | Sample height | 20mm-200mm |
After-sale service
The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.
After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.
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Threaded Necks Glass Defect Detects Containers With Visual Inspection System Images
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